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spinoff 2008

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Executive Summary
NASA Spinoff highlights the Agency’s most significant research and development activities and the successful transfer of NASA technology, showcasing the cutting-edge research being done by the Nation’s top technologists and the practical benefits that come back down to Earth in the form of tangible products that make our lives better. The benefits featured in this year’s issue include:

Health and Medicine
Transportation
Public Safety
Consumer, Home, and Recreation
Environmental and Agricultural Resources
Computer Technology
Industrial Productivity
BarrettHand grasps a human hand. Robotics Offer Newfound Surgical Capabilities
Barrett Technology Inc., of Cambridge, Massachusetts, completed three Phase II Small Business Innovation Research (SBIR) contracts with Johnson Space Center, during which the company developed and commercialized three core technologies: a robotic arm, a hand that functions atop the arm, and a motor driver to operate the robotics. Among many industry uses, a recent adaptation of the arm has been cleared by the U.S. Food and Drug Administration (FDA) for use in a minimally invasive knee surgery procedure, where its precision control makes it ideal for inserting a very small implant.
DentaPure installed in a water line. In-Line Filtration Improves Hygiene and Reduces Expense
MRLB International Inc., of Fergus Falls, Minnesota, designed the DentaPure waterline purification cartridge using water purification research conducted by Umpqua Research Company, of Myrtle Creek, Oregon, as part of SBIR contracts from Johnson Space Center. Various models now address a variety of needs, and are used in dental offices and dental schools across the country. Currently the only waterline system recognized by the FDA as a medical device which meets all known standards and by the U.S. Environmental Protection Agency (EPA) as an antimicrobial device, DentaPure has also been utilized by the U.S. Air Force.
The WARP 75 and WARP 10 both use LEDs to treat pain. LED Device Illuminates New Path to Healing
Quantum Devices Inc., of Barneveld, Wisconsin, was granted a NASA SBIR contract to develop an LED light source for use in a surgical environment. Several SBIR contracts from Marshall Space Flight Center helped develop the High Emissivity Aluminiferous Light-emitting Substrate (HEALS), then successfully applied it in cases of pediatric brain tumors and the prevention of oral mucositis in pediatric bone marrow transplant patients. The HEALS and subsequent WARP 10 technologies have won many awards, including a “Tibbets Award.” Recently, the next- generation device, the WARP 75, was released.
LaRC-SI is applied to another material in a laboratory. Polymer Coats Leads on Implantable Medical Device
Langley Research Center’s Soluble Imide was licensed by Medtronic Inc., of Minneapolis, Minnesota, for use as insulation on thin metal wires connected to its implantable cardiac resynchronization therapy devices, for patients experiencing heart failure. The devices resynchronize the contractions of the heart’s ventricles by sending tiny electrical impulses to the heart muscle, helping the heart pump blood throughout the body more efficiently.
A physician fits a patient with a SCOKJ knee brace. Lockable Knee Brace Speeds Rehabilitation
Gary Horton, owner and operator of Horton’s Orthotic Lab Inc., in Little Rock, Arkansas, was visiting Marshall Space Flight Center when he unexpectedly received assistance with a knee brace he was designing. Marshall engineers shared with him designs they had developed for a lockable joint with a hinge brake. Horton licensed the technology from Marshall and then set about applying the design concept to a new type of orthotic, a knee brace that automatically unlocks during the swinging phase of walking, but then is able to reengage for stability upon heel strike.
A horse stands in the Enduro NASA Equine Support Technology (N.E.S.T.) system. Robotic Joints Support Horses and Humans
Cable-compliant joints developed at Goddard Space Flight Center provided the key elements in the NASA Equine Support Technology (N.E.S.T.). The device supports a horse’s weight with a special harness and controls the pelvis without restricting hip movement. Enduro Medical Technologies, of South Windsor, Connecticut, expects the N.E.S.T. to revolutionize treatment for horses with leg injuries. The human version of the technology, released in 2003, is currently assisting U.S. service personnel rehabilitating from spinal cord or brain injuries at Walter Reed Army Medical Center, in Washington, DC.
Close-up of child’s eyes showing anisometropia, or lazy eye Photorefraction Screens Millions for Vision Disorders
Marshall Space Flight Center scientists adapted optics technology for eye screening methods using a process called photorefraction, using a camera system with a specifically angled telephoto lens and flash to photograph a subject’s eye. In 1991, NASA transferred the exclusive license for the system to Vision Research Corporation, of Birmingham, Alabama, and over 3 million children have been screened for vision disorders since.
USProbe is used on a patient’s gums and teeth. Periodontal Probe Improves Exams, Alleviates Pain
Visual Programs Inc., of Richmond, Virginia, licensed the Periodontal Structures Mapping System from Langley Research Center. The resulting Ultrasonagraphic Probe (USProbe) is a noninvasive tool to make and record differential measurements of a patient’s periodontal ligaments. The USProbe automatically detects, maps, and diagnoses problem areas by integrating diagnostic medical ultrasound techniques with advanced artificial intelligence. In addition to solving the problems associated with conventional probing, the USProbe may also provide information on the condition of the gum tissue and the quality and extent of the bond to the tooth surface.
Techshot and IKOTech commercialized this Quadruple Magnetic Sorter. Magnetic Separator Enhances Treatment Possibilities
Since 1988, NASA has issued over 25 SBIR contracts with 4 NASA centers to the company now known as Techshot Inc., of Greenville, Indiana. Currently, Techshot and a spinoff company, IKOTech, are marketing the Magsort, a Quadruple Magnetic Sorter, which collects specific biological cells from a liquid suspension by running it through a magnet assembly. Its applications include the detection of rare cancer cells in circulating blood and the removal of undesired cells from bone marrow transplants.
Two of Hybrid Technologies’ electric vehicles are displayed in front of Kennedy Space Center. Lithium Battery Power Delivers Electric Vehicles to Market
Hybrid Technologies Inc., a manufacturer and marketer of lithium-ion battery electric vehicles, based in Las Vegas, Nevada, and with research and manufacturing facilities in Mooresville, North Carolina, entered into a Space Act Agreement with Kennedy Space Center to determine the utility of lithium-powered fleet vehicles. NASA contributed engineering expertise for the car’s advanced battery management system and tested a fleet of zero-emission vehicles on the Kennedy campus. Hybrid Technologies now offers a series of purpose-built lithium electric vehicles dubbed the LiV series, aimed at the urban and commuter markets.
HeliSAS allows this pilot to take his hands off the controls while looking at maps. Advanced Control System Increases Helicopter Safety
With support and funding from a Phase II NASA SBIR project from Ames Research Center, Hoh Aeronautics Inc. (HAI), of Lomita, California, produced HeliSAS, a low-cost, lightweight, attitude-command-attitude-hold stability augmentation system (SAS) for civil helicopters and unmanned aerial vehicles. HeliSAS proved itself in over 160 hours of flight testing and demonstrations in a Robinson R44 Raven helicopter, a commercial helicopter popular with news broadcasting and police operations. Chelton Flight Systems, of Boise, Idaho, negotiated with HAI to develop, market, and manufacture HeliSAS, now available as the Chelton HeliSAS Digital Helicopter Autopilot.
Dryden also modified a tractor-trailer to test and modify drag. Aerodynamics Research Revolutionizes Truck Design
During the 1970s and 1980s, researchers at Dryden Flight Research Center conducted numerous tests to refine the shape of trucks to reduce aerodynamic drag and improve efficiency. During the 1980s and 1990s, a team based at Langley Research Center explored controlling drag and the flow of air around a moving body. Aeroserve Technologies Ltd., of Ottawa, Canada, with its subsidiary, Airtab LLC, in Loveland, Colorado, applied the research from Dryden and Langley to the development of the Airtab vortex generator. Airtabs create two counter-rotating vortices to reduce wind resistance and aerodynamic drag from trucks, trailers, recreational vehicles, and many other vehicles.
Diagram of a model for calculating rocket nozzle side-wall loads Engineering Models Ease and Speed Prototyping
System-response models developed by LMS International NV, a Belgium-based company with over 30 offices worldwide including Troy, Michigan, were used to calculate side-wall loads on J-2X nozzles at Marshall Space Flight Center. The J-2X will power the Ares launch vehicle—NASA’s next-generation spacecraft. LMS engineers gained knowledge to be used for engineering applications in a wide range of other industries. By providing onsite support for tests, the LMS technical support and development staff seize opportunities like the work with NASA to expand their knowledge of tests and dynamics in real-world applications.
Screenshot of Sculptor object being reshaped Software Performs Complex Design Analysis
Optimal Solutions Software LLC, of Provo, Utah, and Idaho Falls, Idaho, creates highly innovative engineering design improvement products to enable engineers to more reliably, creatively, and economically design new products in high-value markets. The company entered into an SBIR contract with Stennis Space Center, under which it extensively used its arbitrary shape deformation software to improve pressure loss, velocity, and flow quality in the pipes utilized by NASA. The product is available under the trade name Sculptor.
Diving helmet Space Suit Technologies Protect Deep-Sea Divers
Paragon Space Development Corporation is a Tucson, Arizona-based firm specializing in aerospace engineering and technology development, and is a major supplier of environmental control and life support system and subsystem design for the aerospace industry. Through its work with NASA, the company has developed a suit for protecting divers who are called on to work in extreme and dangerous conditions, such as high pressure, toxic chemical spills, the hot waters of the Persian Gulf, and chemical warfare agents.
Optical Vector Analyzer system Fiber Optic Sensing Monitors Strain and Reduces Costs
Luna Technologies, a division of Luna Innovations Incorporated, based in Blacksburg, Virginia, licensed technologies developed at Langley Research Center as part of the ultrasonic dynamic vector stress sensor. Luna released the Optical Vector Analyzer (OVA), Distributed Sensing System (DSS), and the Optical Backscatter Reflectometer (OBR) platforms. The OVA platform fiber optic sensing instruments include a set for linear characterization of single-mode optical components. The DSS and OBR platforms are two different techniques for distributed sensing: the DSS uses Fiber Bragg Gratings, and the OBR uses standard telecom-grade optical fiber.
Firefighters wearing protective PBI suits during a training fire Polymer Fabric Protects Firefighters, Military, and Civilians
In 1967, NASA contracted with Celanese Corporation, of New York, to develop a line of PBI textiles for use in space suits and vehicles. In 2005, the PBI fiber and polymer business was sold to PBI Performance Products Inc., of Charlotte, North Carolina, under the ownership of the InterTech Group, of North Charleston, South Carolina. PBI Performance Products now offers two distinct lines: PBI, the original heat and flame resistant fiber; and Celazole, a family of high-temperature PBI polymers available in true polymer form. PBI is now used in numerous firefighting, military, motor sports, and other applications.
Electron beam analyzer Advanced X-Ray Sources Ensure Safe Environments
Ames Research Center awarded inXitu Inc. (formerly Microwave Power Technology), of Mountain View, California, an SBIR contract to develop a new design of electron optics for forming and focusing electron beams that is applicable to a broad class of vacuum electron devices. This technology offers an inherently rugged and more efficient X-ray source for material analysis; a compact and rugged X-ray source for smaller rovers on future Mars missions; and electron beam sources to reduce undesirable emissions from small, widely distributed pollution sources, and remediation of polluted sites.
Wireless fluid-level measurement system in boat’s deck Wireless Fluid-Level Measurement System Equips Boat Owners
While developing a measurement acquisition system to be used to retrofit aging aircraft with vehicle health monitoring capabilities, Langley Research Center developed an innovative wireless fluid-level measurement system. The NASA technology was of interest to Tidewater Sensors LLC, of Newport News, Virginia, because of its many advantages over conventional fuel management systems, including its ability to provide an accurate measurement of volume while a boat is experiencing any rocking motion due to waves or people moving about on the boat. These advantages led the company to license this novel fluid-level measurement system from NASA for marine applications.
The Gigapan robotic platform holds a digital camera. Mars Cameras Make Panoramic Photography a Snap
The Mars rover Panoramic Mast Assemblies inspired scientists at Ames Research Center and Carnegie Mellon University to find more “down-to-Earth” photographic and virtual exploration applications for consumers. With the Austin, Texas-based Charmed Labs LLC, scientists created a prototype for the Gigapan robotic platform for consumer cameras, which automates the creation of highly detailed digital panoramas. The scientists also created a Web site and photographic stitching software to accompany the Gigapan platform.
AeroGarden with herbs growing and thriving Experiments Advance Gardening at Home and in Space
NASA research with BioServe Space Technologies and AgriHouse Inc., developing aeroponic gardening for space flight, inspired an innovative home gardening appliance. AeroGrow International Inc., of Boulder, Colorado, designed and released the AeroGarden line of countertop gardens based on NASA studies. One element, the Seed Pod, has since been used by BioServe as part of an experiment on the International Space Station, as its design would protect tomato seeds and prevent premature germination.
Key areas of compression in the LZR Racer swimsuit Space Age Swimsuit Reduces Drag, Breaks Records
Because of Langley Research Center’s experience in studying the forces of friction and drag, Los Angeles-based SpeedoUSA asked the Agency to help design a swimsuit shortly after the 2004 Olympics. The LZR Racer reduces skin friction drag 24 percent more than the previous Speedo racing suit. The research seems to have paid off; in March 2008, athletes wearing the LZR Racer broke 13 world records.
Wide photograph showing several people sitting together at a long table Immersive Photography Renders 360º Views
An SBIR contract through Langley Research Center helped Interactive Pictures Corporation, of Knoxville, Tennessee, create an innovative imaging technology. This technology is a video imaging process that allows real-time control of live video data and can provide users with interactive, panoramic 360° views. The camera system can see in multiple directions, provide up to four simultaneous views, each with its own tilt, rotation, and magnification, yet it has no moving parts, is noiseless, and can respond faster than the human eye. In addition, it eliminates the distortion caused by a fisheye lens, and provides a clear, flat view of each perspective.
Hasselblad ELS camera Historic Partnership Captures Our Imagination
Victor Hasselblad AB, of Gothenburg, Sweden, has enjoyed a long-lived collaboration with NASA, especially Johnson Space Center. For over four decades, Hasselblad has supplied camera equipment to the NASA Space Program, and Hasselblad cameras still take on average between 1,500 and 2,000 photographs on each space shuttle mission. Collaboration with NASA has allowed a very small company to achieve worldwide recognition—Hasselblad’s operations now include centers in Parsippany, New Jersey; and Redmond, Washington; as well as France and Denmark—and consumer camera models have featured improvements resulting from refinements for the space models.
Jonathan Lee, structural materials engineer at Marshall Space Flight Center Outboard Motor Maximizes Power and Dependability
Developed by Jonathan Lee, a structural materials engineer at Marshall Space Flight Center, and PoShou Chen, a scientist with Huntsville, Alabama-based Morgan Research Corporation, MSFC-398 is a high-strength aluminum alloy able to operate at high temperatures. MSFC-398 was licensed for marine applications by Bombardier Recreational Products Inc., and is now found in the complete line of Evinrude E-TEC outboard motors, a line of two-stroke motors that maintain the power and dependability of a two-stroke with the refinement of a four-stroke.
Skylab food heating and serving tray Space Research Fortifies Nutrition Worldwide
NASA’s Controlled Ecological Life Support Systems program attempted to address basic needs of crews, meet stringent payload and power usage restrictions, and minimize space occupancy, by developing living, regenerative ecosystems that would take care of themselves and their inhabitants. An experiment from this program evolved into one of the most widespread NASA spinoffs of all time—a method for manufacturing an algae-based food supplement that provides the nutrients previously only available in breast milk. Martek Biosciences Corporation, in Columbia, Maryland, now manufactures this supplement, and it can be found in over 90 percent of the infant formulas sold in the United States, as well as those sold in over 65 other countries. With such widespread use, the company estimates that over 24 million babies worldwide have consumed its nutritional additives.
Aerogel Aerogels Insulate Missions and Consumer Products
Aspen Aerogels, of Northborough, Massachusetts, worked with NASA through an SBIR contract with Kennedy Space Center to develop a robust, flexible form of aerogel for cryogenic insulation for space shuttle launch applications. The company has since used the same manufacturing process developed under the SBIR award to expand its product offerings into the more commercial realms, making the naturally fragile aerogel available for the first time as a material that can be handled and installed just like standard insulation.
Researcher Becky Quinlan stands in front of a pile of tires. Computer Model Locates Environmental Hazards
Catherine Huybrechts Burton founded San Francisco-based Endpoint Environmental (2E) LLC in 2005 while she was a student intern and project manager at Ames Research Center with NASA’s DEVELOP program. The 2E team created the Tire Identification from Reflectance Model, which algorithmically processes satellite images using turnkey technology to retain only the darkest parts of an image. This model allows 2E to locate piles of rubber tires, which often are stockpiled illegally and cause hazardous environmental conditions and fires.
Deeya Energy’s refrigerator-sized l-cell battery systems Battery Technology Stores Clean Energy
Headquartered in Fremont, California, Deeya Energy Inc. is now bringing its flow batteries to commercial customers around the world after working with former Marshall Space Flight Center scientist, Lawrence Thaller. Deeya’s liquid-cell batteries have higher power capability than Thaller’s original design, are less expensive than lead-acid batteries, are a clean energy alternative, and are 10 to 20 times less expensive than nickel-metal hydride batteries, lithium-ion batteries, and fuel cell options.
Deep Ocean Engineering’s remotely operated vehicle (ROV). Robots Explore the Farthest Reaches of Earth and Space
Deep Ocean Engineering (DOE) Inc., of San Leandro, California, received several SBIR awards from NASA to develop remotely operated vehicle (ROV) technologies with Ames Research Center. DOE engineers developed a concept for a versatile and robust locomotion methodology based on snake and worm morphologies. This “super snake” has the ability to transition seamlessly from one environment to another, such as land to water to burrowing into soft sediment. DOE ROVs are in use by U.S. armed forces, Hydro Quebec, and more than 40 universities and scientific organizations.
Seldon Laboratories WaterStick Portable Nanomesh Creates Safer Drinking Water
In 2003, Seldon Technologies Inc., of Windsor, Vermont, began designing a carbon Nanomesh for filtering impurities from drinking water. Testing in EPA-certified facilities showed that Seldon’s filters removed more than 99 percent of bacteria and viruses, numerous chemical contaminants, and endotoxins, such as Escherichia coli (E.coli) and Salmonella. Using a carbon Nanomesh, the WaterStick filters about 5 gallons (200 milliliters) of water a minute simply using water pressure and gravity—without electricity, heat, chemical additives, or environmental impact.
Close-up of valve during cryogenic testing Innovative Stemless Valve Eliminates Emissions
Big Horn Valve Inc. (BHVI), of Sheridan, Wyoming, won a series of SBIR and Small Business Technology Transfer (STTR) contracts with Kennedy Space Center and Marshall Space Flight Center to explore and develop a revolutionary valve technology. BHVI developed a low-mass, high-efficiency, leak-proof cryogenic valve using composites and exotic metals, and had no stem-actuator, few moving parts, with an overall cylindrical shape. The valve has been installed at a methane coal gas field, and future applications are expected to include in-flight refueling of military aircraft, high-volume gas delivery systems, petroleum refining, and in the nuclear industry.
Aerial image of wetlands Web-Based Mapping Puts the World at Your Fingertips
NASA’s award-winning Earth Resources Laboratory Applications Software (ELAS) package was developed at Stennis Space Center. Since 1978, ELAS has been used worldwide for processing satellite and airborne sensor imagery data of the Earth’s surface into readable and usable information. DATASTAR Inc., of Picayune, Mississippi, has used ELAS software in the DATASTAR Image Processing Exploitation (DIPEx) desktop and Internet image processing, analysis, and manipulation software. The new DIPEx Version III includes significant upgrades and improvements compared to its esteemed predecessor. A true World Wide Web application, this product evolved with worldwide geospatial dimensionality and numerous other improvements that seamlessly support the Web version.
Drawing of the Far Ultraviolet Spectroscopic Explorer in space Program Assists Satellite Designers
Annapolis, Maryland-based designAmerica Inc., a small aerospace company specializing in the development and delivery of ground control systems for satellites and instrumentation, assisted Goddard Space Flight Center in the development of the ASIST software, a real-time command and control system for spacecraft development, integration, and operations. It was designed to be fully functional across a broad spectrum of satellites and instrumentation, while also being user friendly. The company now has rights to commercial use of the program and is offering it to government and industry satellite designers.
Drawing of J-2X engine Water-Based Coating Simplifies Circuit Board Manufacturing
The Polymers Branch at Glenn Research Center’s extensive knowledge of polyimide chemistry and its expertise in the synthesis of ultraviolet light curable polyimides were the critical components that allowed Advanced Coatings International, of Akron, Ohio, to prototype the platform chemistry for a polyimide-based, waterborne, liquid photoimagable coating ideal for the manufacture of printed circuit boards.
View over a user’s shoulder of AIOXFinder software displayed on a monitor Software Schedules Missions, Aids Project Management
Through several long-term SBIR contracts, Knowledge-Based Systems Inc. (KBSI), of College Station, Texas, developed three advanced system management softwares: WorkSim, Model Mosaic, and AIOXFinder. Used independently or as a suite, these programs help manage complex projects and have been applied to several NASA missions.
View from the Mars Exploration Rover Software Analyzes Complex Systems in Real Time
VIASPACE Inc., of Pasadena, California, licensed the Spacecraft Health Inference Engine (SHINE) software from NASA. It was designed to monitor, analyze, and diagnose real-time and non-real-time systems and, in addition to having been used on at least eight major NASA missions, has found application in the military and industrial realms.
Aerial photograph of Cleveland Volcano Wireless Sensor Network Handles Image Data
Vexcel Corporation, of Boulder, Colorado, received STTR funding through Goddard Space Flight Center to develop wireless sensor network technology that now aids in the high-speed handling of image data. This technology has uses in both the commercial sector, where it is used to relay satellite imagery to the desktop, and in the government sector, where NASA is finding continued use in terrestrial and interplanetary studies.
A person wearing the piSight Virtual Reality System Offers a Wide Perspective
As part of an SBIR agreement to improve the telepresence of Johnson Space Center’s Robonaut, Baltimore-based Sensics Inc. created a head-mounted display with a high-resolution, three-dimensional panorama. The Sensics piSight is now being sold commercially for high-end virtual reality applications. Virtual surroundings appear in the viewfinder and respond to head movements.
Screenshot of the Spatial Standard Observer measurement features Software Simulates Sight: Flat Panel Mura Detection
Radiant Imaging Inc., of Duvall, Washington, licensed the Spatial Standard Observer (SSO) software from Ames Research Center. The SSO simulates a simplified model of human spatial vision, operating on a pair of images that are viewed at a specific viewing distance with pixels having a known relation to luminance. The SSO software was used to develop the TrueMURA Analysis Module, incorporated into Radiant Imaging’s ProMetric 9.1 system. When used in conjunction with the ProMetric Series Imaging Colorimeters, the new software module provides a complete characterization and testing system for flat panel displays, especially LCD panels and displays.
Inductive Monitoring System software Inductive System Monitors Tasks
The Inductive Monitoring System is software developed at Ames Research Center that uses artificial intelligence and data mining techniques to build system- monitoring knowledge bases from archived or simulated sensor data. This information is then used to detect unusual or anomalous behavior that may indicate an impending system failure. iSagacity Inc., based out of Portland, Maine, executed a nonexclusive license and is now offering it for use for water treatment plants, water heating and cooling in the process industry, oil refineries, public water distribution, and power generation plants.
Wide-angle stereo camera used by earthmine Mars Mapping Technology Brings Main Street to Life
Berkeley, California-based earthmine inc., licensed 3-D data-generation software and algorithms from NASA’s Jet Propulsion Laboratory originally used to create a 3-D representation of the local terrain to allow autonomous routing of the Mars Exploration Rovers. earthmine combined the software and algorithms with its unique capture hardware and Web delivery technology in a system that integrates the information to deliver accurate street-level geospatial data through a Web-based interface. Complete municipalities are collected through high-quality, 3-D panoramic images—including every road, alley, and freeway—to create a complete, consistent, and publicly accessible geospatial view of cities for official and commercial applications.
Artist’s concept of Mars Science Laboratory mobile robot Intelligent Memory Module Overcomes Harsh Environments
3D Plus USA Inc., of McKinney, Texas, licensed Radiation Tolerant Intelligent Memory Stack technology from Langley Research Center for systems and methods to detect a failure event in field programmable gate arrays. In partnership with Langley, 3D Plus developed the first high-density and fast access time memory module tolerant of space radiation effects. This module decreases design complexity for space-based electronics requiring memory with its simple interface and internal radiation tolerance management. Expected applications include commercial or scientific geostationary missions and deep space scientific exploration, and high-reliability computing in other radiation-intensive environments like nuclear facilities.
SpaceWire integrated circuit Integrated Circuit Chip Improves Network Efficiency
Under a 2002 Space Act Agreement, Rockville, Maryland-based BAE Systems Inc. worked with Goddard Space Flight Center to create a SpaceWire-based application-specific integrated circuit (ASIC) chip for bridging existing space electronics and Goddard’s new link-and-switch routers. BAE Systems’ ASIC integrates easily into an onboard system and also decreases the part count, overall system complexity, ongoing costs, and power requirements for the system’s board while also improving speed and reliability.
Heavy machinery that uses deformation resistance welding Novel Process Revolutionizes Welding Industry
Glenn Research Center, Delphi Cor-poration, and the Michigan Research Institute entered into a project to study the use of Deformation Resistance Welding (DRW) in the construction and repair of stationary structures with multiple geometries and dissimilar materials, such as those NASA might use on the Moon or Mars. Traditional welding technologies are burdened by significant business and engineering challenges, including high costs of equipment and labor, heat-affected zones, limited automation, and inconsistent quality. DRW addresses each of those issues, while drastically reducing welding, manufacturing, and maintenance costs.
Silicon carbide pressure sensors Sensors Increase Productivity in Harsh Environments
California’s San Juan Capistrano-based Endevco Corporation licensed three patents for high-temperature, harsh- environment silicon carbide (Si-C) pressure sensors from Glenn Research Center. The company is exploring their use in government markets, as well as in commercial markets, including commercial jet testing, deep well-drilling applications where pressure and temperature increase with depth, and in automobile combustion chambers.
InXitu’s briefcase-sized rock and mineral analysis device Portable Device Analyzes Rocks and Minerals
inXitu Inc., of Mountain View, California, entered into a Phase II SBIR contract with Ames Research Center to develop technologies for the next generation of scientific instruments for materials analysis. The work resulted in a sample handling system that could find a wide range of applications in research and industrial laboratories as a means to load powdered samples for analysis or process control. Potential industries include chemical, cement, inks, pharmaceutical, ceramics, and forensics. Additional applications include characterizing materials that cannot be ground to a fine size, such as explosives and research pharmaceuticals.
Friction stir welding being used in machinery NASA Design Strengthens Welds
Friction Stir Welding (FSW) is a solid-state joining process—a combination of extruding and forging—ideal for use when the original metal characteristics must remain as unchanged as possible. While exploring ways to improve the use of FSW in manufacturing, engineers at Marshall Space Flight Center created technologies to address the method’s shortcomings. MTS Systems Corporation, of Eden Prairie, Minnesota, discovered the NASA-developed technology and then signed a co-exclusive license agreement to commercialize Marshall’s design for use in high-strength structural alloys. The resulting process offers the added bonuses of being cost-competitive, efficient, and most importantly, versatile.
DMBZ-15 high temperature polyimide Polyimide Boosts High-Temperature Performance
Maverick Corporation, of Blue Ash, Ohio, licensed DMBZ-15 polyimide technology from Glenn Research Center. This ultrahigh-temperature material provides substantial weight savings and reduced machining costs compared to the same component made with more traditional metallic materials. DMBZ-15 has a wide range of applications from aerospace (aircraft engine and airframe components, space transportation systems, and missiles) to non-aerospace (oil drilling, rolling mill), and is particularly well-suited to use as face sheets with honeycombs or thermal protection systems for reusable launch vehicles, which encounter elevated temperatures during launch and reentry.
Carbon nanotubes are prepared. NASA Innovation Builds Better Nanotubes
Nanotailor Inc., based in Austin, Texas, licensed Goddard Space Flight Center’s unique single-walled carbon nanotube (SWCNT) fabrication process with plans to make high-quality, low-cost SWCNTs available commercially. Carbon nanotubes are being used in a wide variety of applications, and NASA’s improved production method will increase their applicability in medicine, microelectronics, advanced materials, and molecular containment. Nanotailor built and tested a prototype based on Goddard’s process, and is using this technique to lower the cost and improve the integrity of nanotubes, offering a better product for use in biomaterials, advanced materials, space exploration, highway and building construction, and many other applications.
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