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NASA's designated Center of Excellence in launch and payload
processing systems is the John F. Kennedy Space Center, situated
on Florida's central Atlantic coast. This NASA center has long
been a takeoff point for both expendable rockets and space travelers
headed for Earth orbit and the Moon.
The Kennedy Space Center grew out of savanna and marsh, prompted
by an American commitment in the 1960s to place humans on the
Moon through the Apollo program. Kennedy's "space coast"
real estate is now the site of Space Shuttle launches. A Shuttle
Landing Facility, Orbiter Processing Facility and other installations
are in place, built to handle shuttle integration and rollout,
payload processing, prelaunch checkout, launch pad operations,
launch recovery, and ground turnaround operations.
Kennedy Space Center is placing increasing emphasis on its
advanced technology development program. This program encompasses
the efforts of the entire Kennedy Space Center team, consisting
of government and contractor personnel, working in partnership
with academic institutions and commercial industry to transfer
technology.
This center maintains a vigorous applied research program
in support of shuttle launch activities, doing so since 1981.
Ground support systems, launch and processing facilities, and
environmental protection all receive continued attention for
Kennedy Space Center to remain the nation's premier state-of-the-art
spaceport.
A hallmark of this center is industrial engineering, typically
used to optimize the operations phase of a project or program.
The Space Shuttle is NASA's first major program to have a long-term
operational phase; however, all the major current and future
human space flight programs--the International Space Station,
the X-33 experimental reusable launch vehicle, and any lunar
base or human space flight to Mars--are also projected to have
lengthy operational phases. In this regard, Kennedy has demonstrated
a variety of industrial engineering methodologies, categorized
into four areas: management support systems, human factors engineering,
methods engineering/work measurement, and process analysis and
modeling. Each of these areas is producing tangible benefits
for NASA and dual-use technologies for other organizations.
Located on the Merritt Island National Wildlife Refuge, Kennedy
Space Center workers have always approached their mission with
an awareness of the impact on the environment. Kennedy has developed
technologies that are environmentally oriented and proactive.
Engineers are developing effective methods of cleaning without
the use of chlorofluorocarbons. Efforts are also underway that
address the safety and disposal of the hazardous fuels used in
launch vehicles and satellites. For example, a new scrubber and
control system has been devised to eliminate an oxidizer waste
stream. The waste stream will be eliminated by using the oxidizer
(nitrogen tetroxide) to produce potassium nitrate, a commercial
fertilizer, while lowering the oxidizer emissions. Also, an automated
multipoint detection system for toxic vapors was designed, originally
geared for use on the Space Shuttle launch pad. The FTIR (Fourier
Transform Infrared Spectrometer)-based system has been applied
to monitoring a wide variety of toxic and contaminant vapors,
and would be suitable for many other industrial and government
applications.
A range of advanced software programs have been written at
the Kennedy Space Center for application to monitoring and diagnostic
systems. A ground processing scheduling system provides an artificial
intelligence-based tool to aid engineers in scheduling shuttle
time and assure that critical tasks are done. Another software
advance is represented by a propulsion advisory tool. This expert
system focuses on launch day operations to monitor the shuttle's
main propulsion system's overall health, following the transfer
of liquid hydrogen and oxygen through the ground systems and
orbiter into the huge external tank. The software user is warned
of potentially hazardous conditions in addition to suggesting
a corrective action.

| NASA seeks to transfer
the KSC-developed Surface Defect Analyzer (SURDA) technology
to private industry for use in industrial applications. This
system is being developed to provide an accurate, in-field method
of evaluating the physical dimensions of surface flaws, defects,
and damage on critical surfaces of the Space Shuttle and related
ground support equipment. |
Nondestructive evaluation technology has also been advanced
by Kennedy Space Center efforts. Inspection and verification
instruments and techniques have been produced. The technology
includes, but is not limited to, laser, infrared, microwave,
acoustic, structured light, other sensing techniques, and computer
and software systems designed to support the inspection tools
and methods. This discipline of activity is directed toward reducing
shuttle processing costs. Nondestructive evaluation is important
for inspecting and verifying space vehicles and their components
during manufacture and to continue validating those items during
assembly, launch, and on orbit.
The mechanical engineering activities at the Kennedy Space
Center have yielded a broad variety of analysis tools, including
structural analysis, fracture mechanics, dynamic response, dynamic
data, reduction, and processing. Also included are single and
multiphase flow, cryogenic fluid flow and storage, and thermal
insulation development. Mechanism troubleshooting has been clearly
benefited by Kennedy's expertise in this arena.
Advanced electronic technologies that decrease launch vehicle
and payload ground processing time and cost, improve process
automation, and quality and safety--these are among the accomplishments
of Kennedy's Electronics and Instrumentation Technology program.
This work has promoted new concepts of data acquisition and transmission,
advanced audio systems, digital computer-controlled video, environmental
monitoring and gas detection instrumentation, and circuit monitoring
instrumentation. The long-term program will develop technology
for support of future space vehicles, payloads, and launch systems
by advancing the state of the art in launch vehicle and payload
processing electronics and instrumentation to reduce costs and
enhance safety.
Automation and robotics is yet another aspect of Kennedy Space
Center study and application. Payload processing operations present
both operational issues and problems. They also provide a forum
to take technologies out of the laboratory and make them work
reliably in the field. Field testing is critical to the successful
insertion of robotic technologies for both NASA and commercial
applications. Robotic and automated technology can be applied
to a number of ground processing tasks. Kennedy Space Center
is working with other NASA centers to develop and apply obstacle-avoidance
sensors and systems, multidegree-of-freedom robotic devices,
intelligent control systems, inspection sensors and systems,
and advanced software technologies for health monitoring and
diagnosis.

| The Landing Aids Laboratory
personnel at Kennedy Space Center has completed the development
of a VXI bus-based miniaturized next-generation Microwave Scanning
Beam Landing System (MSBLS) Flight Inspection and Certification
System. The Space Shuttle uses the MSBLS to provide precision
guidance during the last stages of shuttle missions prior to
landing. |
Life support for long-term human habitation is the research
subject for the Kennedy Space Center's Life Sciences Technology
program. Work is underway on the Advanced Life Support (ALS)
program. The ALS Breadboard Project is performing biogenerative
research and technology development on topics from biomass crop
production improvement to resource recovery. The biomass production
experiments deal with crop lighting and nutrient-delivery hardware
systems, the effects of environmental conditions (i.e., carbon
dioxide and temperature) on plants growing in closed chambers,
and microgravity effects on plant growth and development. Resource
recovery experiments focus on the use of microbiological processes
to recycle waste material such as inedible crop biomass into
carbon dioxide and mineral forms that can be used by crops and
to convert these inedibles into food, thus more efficiently using
the limited resources in space, energy, volume, mass, and crew
time.
If humankind is literally to reach beyond Earth orbit, ALS
research is helping move forward the day when advanced bioregenerative
life support systems support crews of astronauts, outward bound
to 21st century destinations of asteroids, the Moon and Mars,
and ultimately the stars.
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